Efficient solutions for the most varied types of airbag connectors
Introduction
Flexibility is crucial in keeping pace with the growing variety of airbag connectors. As with all safety components, the most precise standards of quality and process reliability must be satisfied.
The Komax Modulo 300 can be designed as a fully automatic or a semi-automatic system depending on your specific requirements. Processes such as untwisting, loading, crimping and many more can be fully integrated, as can the corresponding testing and monitoring stations – for single conductors, pre-twisted conductors or jacked cables and single ferrite core or double ferrite core placement.
Diverse wire processing
- Untwisting station for pre-twisted conductors
- Placement of double and single ferrite core with good/bad testing
- Crimping station (crimp force analysis integrated) with contact bending unit
- Block loading with coding check
- Insertion monitoring with vision system
- Cover placement module with coding check
- Electrical test on the finished wire harnesses
Application examples
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Processing all the various kinds of airbag connectors requires the utmost in flexibility and a high degree of standardization. |
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Airbag-Applications with jacked cable and double ferrite core |
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Airbag-Applications with pre-twisted conductors and double ferrite core |
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Airbag-Applications with single conductors and single ferrite core |
Process examples
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Electrical testing: impedance, continuity and high voltage test |
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Untwisting of pre-twisted conductors |
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Positional orientation with optical recognition system |